ZELL System Inc.

Workpiece carriers. Cleaning baskets. Systems.

Workpiece carrier assembly

The reusable containers/workpiece carrier systems created are convincing because industrial manufacturers can work from the blank to the finished product in a single standard throughout the entire manufacturing process. This completely eliminates the need for recharging. The systems are modularly adaptable and can therefore be used in a wide range of industries. - Jury, German Packaging Award

ZELL® BOX

Flexible compartments. Separating combs.

Workpiece carrier with customer component, ZELL Systemtechnik

ZELL® Carrier

More stable. Cheaper. 3-in-1 system.

ZELL Carrier, workpiece carrier, system technology

ZELL® Factory

Modular. Standard components.

Workpiece carrier with customer component, ZELL Systemtechnik

ZELL® stainless steel

Customized. Highest precision.

Stainless steel workpiece carrier, Zell Systemtechnik

ZELL® Battery

Formation trays. Precise cell production.

GRID®

Electroplating. Hardening. Up to 1,200°C

Review AMB 2024, article on messe.TV

to the video

This is how Müller Präzision uses the ZELL workpiece carrier systems.

more about Müller Precision

"We have had a partnership with ZELL Systemtechnik GmbH since 2010. Some of the load carriers have already been in use for over 8 years!(Video)"
- Julian Plötz, Purchasing Müller Präzision GmbH

"The use of Zell's workpiece carrier systems/cleaning baskets means an increase in quality in parts cleaning for us. With the modular system, we have succeeded in transporting our components sustainably. This process ensures that our parts remain scratch-free in all production processes."
- Christopher Munz, WIKA USA

Pero AG confirms that it has tested the Zell Factory system for compatibility with modified alcohols in combination with ultrasound. No optical or mechanical changes could be detected after ultrasonic cleaning with solvent.
- Thomas Schwarz, Pero AG

ZELL has taken parts cleaning and intralogistics to a new level. We receive solution-oriented suggestions for inquiries. The external perspective often helps us.
‍- Dirk Dürre, Schuhmacher Präzisionsdrehteile GmbH

Component cleaning

Open wash trays guarantee maximum rinsing of your components and protect high-quality surfaces at the same time

Pick and place

Automated loading and unloading by industrial robots. Precise positioning.

Container inlays

In combination with crates, VDA or Euro containers, our systems offer a wide range of options.

Intralogistics

Optimize just-in-time, lean and supply chain processes with standard containers and avoid unnecessary reloading.

Contract manufacturer

Handling small parts and protecting quality in all manufacturing, transportation and logistics processes.

Workpiece carrier

Adjust your carrier to the component height

Why workpiece carrier

With our new workpiece carriers, we are expanding our carrier systems with a modular assembly. Multclips and standard clips can be mounted on the carrier. We thus offer an attractive alternative to conventional stainless steel carriers.

Cleaning baskets for industry

Transport, storage, washing and intralogistics in just one basket system

More about our cleaning baskets

Our standardized cleaning baskets are suitable for washing processes as well as warehousing and logistics. They can accommodate smaller plastic baskets or workpiece carriers and thus offer versatile application possibilities.

Select standard clip

Order already developed molds

To the standard and multiclips

ZELL has already developed 500+ successful projects for workpiece holder systems. The more than 1,000+ workpiece holder molds created in the process can be reordered or new by customers as standard.

Develop new clip

Individual workpiece fixture with 100% fitting accuracy

Request new development now

If there is no suitable clip in our repertoire, we will be happy to develop a new clip for you. This can then be tested by you as a sample and will be manufactured for you in a new injection mold.

Configure your small load carrier (KLT) from more than 1,000 modular components

With our latest ZELL® Factory System, you can flexibly build the inlay of your small load carrier (KLT). In doing so, the configuration of the KLT always starts with the right receptacle for your component. The right clip is then mounted on a workpiece carrier. This can then be inserted as an inlay into a KLT or the matching ZELL basket.The containers are well suited for automated production, cleaning, temporary storage and logistics

Learn more about our modular inlays in KLT

ZELL® Factory System

lighter. cheaper, more flexible a workpiece carrier system has never been!

detailed product description

Do you want to produce, clean and store in a single workpiece carrier? Transport your workpiece more economically, efficiently and sustainably with our latest workpiece carrier system. Flexibly adjust your workpiece carrier in height and area for maximum capacity and ideal workpiece holding.

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Standard products

Learn more about our latest workpiece carrier system

To the products

With our standard products, you can assemble your workpiece carrier system according to your needs. With a comprehensive selection of workpiece carriers, clips, wash baskets and many other accessories, ZELL Systemtechnik offers all components in modular form that are necessary for logistics and cleaning.

Customized solutions

Industry-specific carrier systems

to our industry solutions

In addition to a comprehensive selection of high-quality standard products, we develop customized new designs for any workpiece, no matter how complex. ZELL has already implemented a large number of industry-specific solutions. Here you will find a selection of our projects.

Workpiece carrier systems for automated production

ZELL Systemtechnik has already developed hundreds of different clips, baskets and holding systems and successfully solves the specific requirements of customers from various industries. Every year, ZELL Systemtechnik develops 50 to 100 new holding and securing systems for current production processes and the appropriate handling of workpieces.

When looking for the right solution, ZELL Systemtechnik customers have a choice: with ZELL Individual, you get a system tailored precisely to your application. With ZELL Standard, you can put together your own requirements from all the components in the system. This means that we not only supply individual high-end products, but also cost-effective systems based on standard components that have already been developed. With the high-quality ZELL systems and their long service life, users significantly increase the quality of their production processes and reduce production costs at the same time.

The increasing automation in the production of precision parts places ever greater demands on the configuration and individuality of workpiece carriers, trays and cleaning baskets. Workpieces must be optimally rinsed in cleaning processes, precisely positioned for handling by industrial robots and their surfaces protected in intralogistics. These features guarantee the competitiveness of quality manufacturers. ZELL Systemtechnik is a leading manufacturer of innovative workpiece carrier systems. In 2024, the supplier was awarded the German Packaging Prize for its plastic systems. These are lighter, cheaper, similarly precise and can transport, clean and store components gently. Thanks to established standards, the use of ZELL systems eliminates the need for time-consuming recharging processes.

Not sure what you need?

We are delighted to support you on the configuration of your workpiece carrier system in a free online meeting.
Book a free meeting

Get suggested solutions for your component

We will be happy to generate 5 images of the workpiece carrier system that specifically fits your component. All we need is a CAD file of your workpiece. As a ZELL customer, you will be credited the one-time expense of 500,- USD for this with a subsequent order*.

Max 10MB. For confidential components or prototypes, you can send us your non-disclosure agreement (NDA) in advance to info@zell-group.com.

*over 5.000 EUR order value
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Workpiece carrier for thin aluminum plates built from ZELL Factory System
Workpiece carrier with turned part mounted on ZELL Factory system
Workpiece carrier with turned part mounted on ZELL Factory system
Stainless steel tray with automotive part
Workpiece carrier with turned part mounted on ZELL Factory system
Stainless steel basket with base plate for rotating part
Stainless steel tray  with new clip for shafts
Stainless steel tray  with new clip for gears
Stainless steel tray with new clip for battery components

ZELL workpiece carrier systems in comparison

ZELL® Carrier

ZELL® Carrier

ZELL® Factory System

ZELL® Factory System

ZELL® BOX

ZELL® BOX

Stainless steel systems

Stainless steel systems
Clips
Multiclips, Compartments
Carrier
Factory
BOX
Battery
Stainless steel
GRID
Configurator