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In the modern manufacturing of precision parts, assemblies, and functional parts, one thing is clear: Every process step must run exactly, cleanly, and reproducibly. Whether CNC machining, punching, milling, grinding, honing, cleaning, quality control, or contract manufacturing – with the part carriers, material carriers, and modular cleaning baskets from ZELL, components can be reliably protected, cleaned, transported, and traced.
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ZELL Part Carriers are individually tailored to your component geometry – this prevents scratches, friction, collisions, or deformations. Even with sensitive surfaces, sharp edges, or delicate components, parts remain securely fixed.
In contrast to disposable or foam solutions, ZELL's reusable carriers offer a durable, sustainable, and stackable solution for series production, intermediate buffering, or logistics – including integration into small load carriers (KLT), Euroboxes, or special containers.
ZELL cleaning baskets are designed for aqueous, alcohol-based, or ultrasonic cleaning processes. They enable VDA-19-compliant cleaning with free flow and exact positioning – ideal prior to electroplating, assembly, or testing.
Whether in robotic cells, conveyor belts or palletizing systems – all carriers can be automatically handled, stacked and tracked. They are suitable for pick & place, machine loading and measuring stations.
ZELL systems are successfully used in:
With standardized workpiece carrier systems, companies save time, scrap and packaging costs – through:
✔ Fewer re-racking operations & manual transfers
✔ Robust reusability over thousands of cycles
✔ Reduced testing costs due to reproducible part position
✔ Integration into existing logistics and conveyor systems
Many ZELL customers see a return on their investment after just a few product cycles —while simultaneously improving process quality.
On request, we can equip your carriers with DMC, laser marking, or RFID – for:
👉 Request a consultation now – and sustainably automate, standardize and secure your production with ZELL.
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Depending on the application, we recommend starting with our "Factory" workpiece carriers, as these can be configured both as inserts for Euro containers and as standalone functional carriers. More demanding applications are better suited to our reinforced "Carrier" or "Stainless Steel" carriers.
Yes, all carriers are washable. Samples can be provided for specific critical process parameters.
Yes, all workpiece carriers are compatible with automation systems, form a defined matrix, and can therefore be configured for robotic use. Components are arranged in such a way that grippers can be positioned accordingly. Because the carriers are designed to be cleanable, they are slightly heavier; therefore, their weight and center of gravity must be taken into account when handling the entire carrier.
Our plastic carriers operate reliably over extended periods at temperatures of approximately 60–70°C, and in some cases even at significantly higher temperatures during short cycles. Our stainless steel carriers—particularly the GRID carriers—can be used in furnaces at temperatures up to 1,200°C. For additional specifications, please refer to our material data sheets.
Yes, all plastic components can be manufactured with an antistatic additive. See also the data sheet in the Downloads section.
Yes, ZELL can custom-manufacture component holders, as well as entire workpiece carriers or inlays for containers, as a single injection-molded component. We typically start by reviewing the more than 1,300 available variants using our ZELL configurator; if no satisfactory solution is found there, customers can work with our engineering team to develop a “new clip.” These can be tested in 3D and as prototypes before the corresponding injection mold is manufactured.
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