With our latest ZELL® Factory System, you can flexibly build the inlay of your small load carrier (KLT). In doing so, the configuration of the KLT always starts with the right receptacle for your component. The right clip is then mounted on a workpiece carrier. This can then be inserted as an inlay into a KLT or the matching ZELL basket.
The containers are well suited for automated production, cleaning, temporary storage and logistics
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Our new plastic workpiece carriers not only work as inlays for our baskets and stacking containers, they can also be inserted into conventional storage boxes to position components precisely. The carrier is simply fitted with the appropriate clips/multiclips. The use of clips in different colors also enables visual management and facilitates picking processes. The mounted handles are optional and can be adjusted in height.
Configure your KLT now with our teamAt ZELL, you can already choose from over 1,000 developed workpiece holders (Clip, Multiclip) or baskets as compartments for bulk goods. This allows each component to be perfectly secured and stored in a defined space. The components can be fixed so that surfaces do not touch. This increases production quality throughout the process.
Discover the variety of our standard clips, multiclips and plastic baskets
Inthe fast-paced world of logistics and warehousing, efficiency is crucial. Companies need to optimize their storage, transport and handling in order to reduce costs and increase productivity(lean management). A key tool that has proven its worth in this industry is the KLT box (small load carrier). These robust and versatile containers have revolutionized material handling. When combined with modular inlays, they offer a range of benefits that significantly expand component organization and handling efficiency.
Due to the standardized dimensions, small load carriers are used in various industries. They are usually made of high-quality plastic, which ensures durability and resistance to impact, moisture and chemicals. The standardized size also allows for seamless integration into automated systems, conveyors and storage racks, making them ideal for optimized material handling processes. One of the most significant advantages of KLT boxes is their ability to be stacked securely (stacking bins), making the most of vertical space and increasing the efficiency of storage areas. They are also equipped with ergonomic handles that allow easy manual handling by employees and reduce stress and fatigue.
The concept of modular inlaysAlthough small load carriers are extremely effective on their own, the use of inlays inside these containers increases their functionality to a new level. Inlays consist of custom-made compartments, clips, multiclips, or baskets that fit perfectly inside SLCs.
Improved organization: Modular inlays create dedicated compartments and cavities for each workpiece. This organization reduces the risk of losses and speeds up production processes.
Improved roduct protection: Sensitive components such as electronic components or precision parts require special care during transport and storage. Modular inlays with matching geometries, hold each workpiece firmly and minimize movement within the KLT. This provides excellent protection against shock and vibration.
Time saving: Searching for specific components in a cluttered container can be time-consuming. With modular inlays and RFIDs on the KLT, workers can identify the location of each item in real time, reducing removal time and increasing overall efficiency.
Flexibilityand adaptability: Modular inlays are easily removable and flexibly adaptable. This feature allows companies to customize KLTs for different components or reconfigure them as needed to maximize their versatility and longevity. ZELL carriers can also be inserted directly into the appropriate wash basket, minimizing recharging operations.
VisualManagement: Many modular inlays, or their clips, are color-coded or labeled, enabling visual management. This feature simplifies inventory checks, warehouse management, and order fulfillment, reducing errors and streamlining the overall logistics process.
Reducingpackaging waste: By using modular inlays, companies can minimize the need for excessive packaging, such as bubble wrap or Styrofoam chips, and reduce waste to support sustainable practices.
We will be happy to generate 5 images of the workpiece carrier system that specifically fits your component. All we need is a CAD file of your workpiece. As a ZELL customer, you will be credited the one-time expense of 500,- USD for this with a subsequent order*.
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