ZELL Group

Intralogistics redefined: Efficient and standardized work between locations and suppliers with ZELL workpiece carriers

Less re-chucking. More automation. Maximum process reliability.

In modern manufacturing and logistics processes, the efficient and safe handling of components is crucial – especially when multiple locations or external partners are involved in the production chain. The part carrier systems from ZELL offer a well-engineered solution for this: They enable a standardized, automated, and sustainable material flow across company boundaries.

Your Advantages with ZELL Part Carriers in Intralogistics

✅ Elimination of re-batching processes

Thanks to the modular and standardized design of ZELL Part carriers, components can be guided through all production steps in a single carrier system, from the raw part to the finished product. This not only reduces the effort required for repackaging but also minimizes the risk of damage and contamination.zell-group.com+1zell-group.com+1

✅ Integration into existing reusable containers

ZELL systems are designed to be seamlessly integrated as inlays into common reusable containers such as KLTs or Euroboxes. This allows for easy implementation into existing logistics processes and promotes sustainability through reusability.

✅ Stackable and compatible with standard logistics sizes

ZELL part carriers are stackable and adapt to standard logistics sizes. This facilitates storage and transport, both internally and externally, and optimizes space requirements in warehouses and means of transport.

✅ Increase in the degree of automation

Thanks to their standardized design and compatibility with automated systems, ZELL workpiece carriers support the automation of logistics processes. This leads to greater efficiency, lower error rates and improved process reliability.

For whom are ZELL workpiece carriers particularly suitable?

Companies that:

have multiple production sites,
collaborate with external suppliers or contract manufacturers,zell-group.com+1zell-group.com+1
standardize and automate your intralogistics processes,
Value is placed on sustainable and reusable packaging solutions.

👉 Optimize your intralogistics with the modular workpiece carrier systems from ZELL. Contact us for an individual consultation.

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FAQ

Which workpiece carriers are suitable for which applications?

Depending on the application, we recommend starting with our "Factory" workpiece carriers, as these can be configured both as inserts for Euro containers and as standalone functional carriers. More demanding applications are better suited to our reinforced "Carrier" or "Stainless Steel" carriers.

Can components be cleaned directly in the carrier?

Yes, all carriers are washable. Samples can be provided for specific critical process parameters.

Are the systems suitable for robots?

Yes, all workpiece carriers are compatible with automation systems, form a defined matrix, and can therefore be configured for robotic use. Components are arranged in such a way that grippers can be positioned accordingly. Because the carriers are designed to be cleanable, they are slightly heavier; therefore, their weight and center of gravity must be taken into account when handling the entire carrier.

What is the maximum temperature range?

Our plastic carriers operate reliably over extended periods at temperatures of approximately 60–70°C, and in some cases even at significantly higher temperatures during short cycles. Our stainless steel carriers—particularly the GRID carriers—can be used in furnaces at temperatures up to 1,200°C. For additional specifications, please refer to our material data sheets.

Can ESD requirements be met?

Yes, all plastic components can be manufactured with an antistatic additive. See also the data sheet in the Downloads section.

Can we produce custom clips?

Yes, ZELL can custom-manufacture component holders, as well as entire workpiece carriers or inlays for containers, as a single injection-molded component. We typically start by reviewing the more than 1,300 available variants using our ZELL configurator; if no satisfactory solution is found there, customers can work with our engineering team to develop a “new clip.” These can be tested in 3D and as prototypes before the corresponding injection mold is manufactured.

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