Blister packaging: Protection and presentation of products - Efficiency through workpiece carriers

Introduction

In modern production and packaging, blister packaging plays a decisive role when it comes to packaging products securely, presenting them attractively and at the same time making them easy to handle. Blister packaging has established itself as the standard, particularly in the electronics, pharmaceutical and consumer goods industries. However, blisters not only offer advantages for the end customer - they also provide valuable services in internal logistics and the transportation of components.

In this article, we explain what blister packaging is, how it works and what advantages it offers. We also shed light on the role of workpiece carrierswhich can be used either as inlay for blisters or can be used as a separate transport solution to ensure the safe transportation of goods. Questions such as the protection of the products and the efficiency of the packaging solution are answered by the use of blisters and workpiece carriers in combination.  

What is blister packaging?

Blister packaging is one of the most widely used packaging solutions in many industries. A blister consists of a transparent plastic sleeve that is molded to securely enclose and protect a product. The back of the blister is often sealed with a cardboard card or other seal, ensuring that the contents are fully enclosed and clearly visible. The great advantage lies in the combination of protection and presentation: blister packs are ideal for protecting products from external influences and at the same time making them visible to the end consumer.

However, blister packaging not only offers advantages for end products in retail, but also for the transportation and storage of components. In production, blisters can be used as protective packaging for sensitive components to ensure that they arrive at their destination undamaged and in the correct arrangement.  

Functionality of blister packs

Blister packs are usually produced by thermoforming. In this process, a plastic material is heated and drawn over a mold that is precisely matched to the contour of the product to be packaged. After cooling, the plastic remains in the desired shape, ensuring that the product sits securely and firmly in the packaging. This protects the product from knocks, scratches and other external influences.

Blister packs are extremely flexible and can be customized. For small components, for example, blister inserts can be used to fix and stabilize the product during transport. For larger products or sensitive parts, additional padding or inserts can be integrated to ensure maximum protection.  

Areas of application for blister packs

Blister packs can be found in a wide range of industries. They have established themselves in many areas as they offer many advantages both in terms of product presentation and protection of the contents. Here are some of the most important areas of application:

1. Electronics industry: Small components such as microchips, screws, batteries and other sensitive components are often protected in blister packs. The transparent sleeve makes it possible to see the product while it is safely stored and transported.

2. Pharmaceutical industry: Medicines such as tablets or capsules are often offered in blister packs for hygienic and safe storage. The end consumer can see and remove the exact dose through the blister packaging, which is particularly important for prescription medicines.

3. Consumer goods: In retail, blister packs are used for a wide range of consumer goods such as toothbrushes, toys, electronic accessories and much more. Product presentation is particularly important here, as the customer can see and inspect the product without having to remove it from the packaging.

4. Automotive and mechanical engineering industry: Blister packs are also important in industry, especially when it comes to safely transporting and storing small spare parts or accessories.  

Advantages of blister packs

The choice of blister packaging offers a number of advantages for companies and end customers:

• Protection from external influences: The transparent plastic sleeve protects products from dust, moisture, dirt and mechanical influences. This is particularly important in sensitive sectors such as electronics or pharmaceuticals.

• Product visibility: The blister packaging makes it possible to present the product in a clearly visible way without having to open the packaging. This offers advantages both in retail and for quality control in the production process.

• Efficient storage and transportation: The firm fixation of the product within the packaging ensures efficient and space-saving storage and safe transportation. Products packed in blister packs can also be easily stacked and sorted.  

The role of workpiece carriers in conjunction with blister packs

Workpiece carriers play an important role when it comes to the handling and transportation of components/assemblies packed in blister packs. They can be used in various ways to further improve the efficiency and protection of the packaged parts.

Workpiece carrier/blister as inlay for containers

One of the most common uses of workpiece carriers as blisters is as inlays. In this function, the workpiece carriers serve as additional support and fixation for the products within the blister packaging. It is particularly important for sensitive or specially shaped parts to sit securely and firmly in the packaging. Workpiece carriers can be designed to fit the components exactly and hold them in place during transportation. This prevents the products from slipping or being damaged.

Transport in blister packs

However, workpiece carriers can also be used outside the blister packs to ensure the safe transportation of packaged products. For example, workpiece carriers can be used as a stackable solution to transport the blister packs in a safe and organized system. This contributes to efficiency in logistics, as the blister packs can be stored or shipped without being damaged.

The combination of blister packaging and workpiece carriers offers numerous advantages:

• Additional safety: The risk of transport damage is minimized thanks to the precise fit within the workpiece carriers. This is particularly important for sensitive or high-priced components.

• Efficiency in storage and transportation: Workpiece carriers, which are used as a stackable solution, enable space-saving and secure storage of the blister packs. This leads to better use of space and smooth logistics.

• Flexibility: Workpiece carriers can be individually adapted to the requirements of the respective product. Whether it's small electronic components or larger mechanical parts, the combination of blister packaging and workpiece carrier offers a tailor-made solution for safe transportation and storage.  

Optimization through the combination of blister packaging and workpiece carriers

The efficiency and protection of products can be significantly increased by combining blister packaging and workpiece carriers. While the blister packaging serves as the primary protective layer for the product, the workpiece carrier ensures that the packaged goods can be transported and stored safely. This combination offers major advantages, particularly in sectors such as the electronics, mechanical engineering and automotive industries, where sensitive components need to be handled safely and efficiently.

Workpiece carriers help to ensure that blister packs are organized and stackable, which increases logistical efficiency in warehouses or during shipping. This allows companies to save costs while ensuring the quality and safety of the packaged products.

Conclusion

Blister packs are a proven solution for the protection and presentation of products in a wide range of industries. They not only offer protection from external influences, but also a clear view of the product. In combination with workpiece carriers, the efficiency of storage and transportation is increased even further. Whether as an inlay within blister packaging or as a stackable transport solution, workpiece carriers offer additional protection and flexibility.

For companies that rely on the safe and efficient transportation of their products, the combination of blister packaging and workpiece carriers is an excellent solution. It helps to ensure product quality, reduce costs and optimize logistics processes.

‍