Part carriers during grinding – less setup time, stable throughput, guaranteed component quality

In the series production of ground components, not only the machine and grinding wheel determine the quality, but also how safely and efficiently the workpiece enters the process. Part carriers offer a crucial advantage here: they ensure process-stable transfers, consistent component positioning, and automatable processes – across multiple process steps.

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Process stability – measurable grinding quality instead of manual uncertainties

Whether centerless, round, flat or profiled: Part carriers enable repeatable positioning – a must for precise surfaces and dimensional accuracy. They prevent typical problems such as:

• ❌ Twisted or tilted components during insertion
• ❌ Measurement errors due to inconsistent positioning
• ❌ Rework due to damaged sealing or functional surfaces

➡️ Result: Less rejects

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Reduce setup times, ensure throughput

• Up to 50% shorter setup times thanks to workpiece-specific quick-change systems
• Uniform carrier shape for varying parts through clip adjustment
• No more elaborate clamping devices or foam packaging needed
• Carriers from €20 per piece, reusable multiple times, stackable and automatable

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Automated production lines – from the grinding machine to final inspection

Part carriers can be directly integrated into:

• Grinding cells with robot loading (e. g. Fanuc, KUKA)
• Washing and drying systems after grinding
• Inline measuring stations and optical testing processes
• Buffer and transfer systems for flexible shift models

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Surface protection for delicate grinding parts

Honed surfaces – whether hardened running surfaces, sealing contours or functional edges – are sensitive to:

• Micro-scratches caused by friction
• Incorrect deposit angles during manual handling
• Contamination with grinding dust or residual cooling lubricant

Part carriers prevent this through component-specific fixtures, liquid-resistant materials, and optional ESD-safe designs.

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Typical areas of application

• Gearbox parts & drive shafts (Automotive)
• Hydraulic components with high sealing requirements
• Tool components with coated ground facets
• Medical technology: hardened stainless steel sleeves & implant parts

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Part carriers not only ensure grinding quality, but also actively reduce setup effort, handling errors, and personnel costs. In combination with automation, they make a measurable contribution to OEE optimization, especially in high-mix or high-precision grinding processes.

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