Workpiece carriers during grinding - less set-up time, stable throughput, assured component quality

In the series production of ground components, it is not only the machine and grinding wheel that determine the quality - but also how safely and efficiently the workpiece enters the process. Workpiece carriers offer a decisive lever here: they ensure process-stable transfers, constant component position and automatable sequences - across several process steps.

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Process stability - measurable sanding quality instead of manual uncertainties

Whether centerless, round, flat or profiled: Workpiece carriers enable repeatable positioning - a must for precise surfaces and dimensional accuracy. They prevent typical problems such as:

• ❌ Twisted or tilted components during insertion
• ❌ Measurement errors due to inconsistent positions
• ❌ Reworking due to damaged sealing or functional surfaces

➡️ Result: fewer rejects

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Reduce set-up times, ensure throughput

• Up to 50 % shorter set-up times thanks to workpiece-specific quick-change systems
• Uniform carrier shape with varying parts thanks to clip adjustment
• No more complex clamping devices or foam packaging required
• Carrier from € 20 per piece, reusable, stackable and automatable

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Automated production lines - from the sanding machine to the final inspection

Workpiece carriers can be integrated directly into:

• Grinding cells with robot loading (e.g. Fanuc, KUKA)
• Washing and drying systems after sanding
• Inline measuring stations and optical inspection processes
• Buffer and handover systems for flexible shift models

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Surface protection for sensitive abrasive parts

Ground surfaces - whether hardened running surfaces, sealing contours or functional edges - are sensitive:

• Micro-scratches due to friction
• Incorrect deposit angle for manual handling
• Contamination with grinding dust or cooling lubricant residues

Workpiece carriers prevent this with component-specific holders, liquid-resistant materials and optional ESD-safe designs.

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Typical areas of application

• Transmission parts & drive shafts (Automotive)
• Hydraulic components with high sealing requirements
• Tool components with coated grinding chamfers
• Medical technology: hardened stainless steel sleeves & implant parts

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Workpiece carriers not only ensure sanding quality, but also actively reduce set-up time, handling errors and personnel costs. In combination with automation, they make a measurable contribution to OEE optimization, especially in multi-variant or high-precision sanding processes.

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