Workpiece carriers for robotic solutions

Tangible. Repeatable. Automatable.

For system integrators and internal automation specialists, one thing is clear: a robotic process is only as good as the component supply. If the part is not precisely fixed, not freely accessible or not positioned with repeat accuracy, neither the best gripper nor the most advanced vision system will help. This is precisely where the workpiece carrier systems from ZELL come in.

They form the technical bridge between components and robotics - whether for machine loading, automated repacking, inspection processes or integration into logistics lines.

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Precise clip mounting: the key to automation

The clip holder, i.e. the part of the workpiece carrier that fixes the component itself, is particularly important. Details are important here:

✔️ no tensions,

✔️ No collision with grippers,

✔️ and a defined, repeatable position.

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ZELL develops these clips and multiclips specifically for robot processes so that common grippers - pneumatic, electric or vacuum - can easily access the component without intermediate steps or searching. This means:
➡️ faster pick cycles,
➡️ less readjustment,
➡️ more process stability.

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Cost advantage through modular system architecture

A common misconception is that precise component holders are expensive.
ZELLproves the opposite: thanks to the standardized workpiece carrier system around the clip - such as carrier plates, holders, storage and transport structure - the development and production costs for the clip itself remain low.

Advantages for integrators & OEMs:

• Customized precision - without a completely new development
• The clip is individual - the rest is system
• Low unit costs, short implementation time, high scalability

For special applications with special thermal, chemical or mechanical requirements, ZELL also offers customized clips made of stainless steel - e.g. for clean rooms, aggressive cleaning processes or safety-critical applications.

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Extended functions for robotic processes

🎨 Color coding for camera-guided processes

ZELL also offers holding elements and carrier components in different colors (e.g. yellow, grey, red) - ideal for robots with image processing. This enables simple:

• Differentiation of component types or process steps
• Camera-based sorting or allocation
• Visual confirmation in process monitoring

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"Handle from the box" + recharging

In projects where components are initially provided chaotically in bulk, ZELL partners support the implementation of the "grip from the box" with a 3D camera and robot.
After the initial grip, the part is reloaded once into a ZELL carrier - from then on it is ready to be defined, inspected and automated.
Grip once - then process reliability.

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Typical automation applications

• CNC loading with Fanuc/KUKA: Gripping, processing and returning components from ZELL carriers
• Repackaging in customer packaging (e.g. blister packs): Multiclip with defined gripping points
• Test cells (electrical/optical): Repeatable position in the carrier for test cycles
• Palletizing- and cleaning systems: can be used throughout without repacking

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Advantages at a glance

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For system integrators and process planners, one thing is clear: if you want to implement automation economically and robustly, you don't need a complex system - you need a stable foundation.

ZELL workpiece carriers provide this foundation.
With precisely developed clips, modular construction, gripper-friendly design and sophisticated logistics capability - from raw part pick-up to packaging or QA.

Whether FANUC, ABB, KUKA, Stäubli or standard bots -
if the carrier fits, the process runs.

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