ZELL Group

 Component identification in the workpiece carrier

Smart traceability, exact positioning & digital transparency with ZELL Part carrier systems

In modern manufacturing processes, the clear identification and traceability of each component becomes a central quality and efficiency factor. Whether as part of traceability requirements, automated quality control, or end-to-end production logistics:
Identification must be error-free, machine-readable, and robust – directly on the part carrier.

ZELL Part carrier systems make exactly that possible – with a comprehensive, modular identification concept consisting of:

📌 Laser marking (e.g. DMC, QR)
🔗 RFID solutions (passive & active)
📐 Matrix positioning for accurate repeatability

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🏷️ DMC, QR & laser marking – permanent & machine-readable

All ZELL part carriers – especially our stainless steel versions – can be equipped with permanent laser markings. Typical applications:

✅ DMC (Data Matrix Code) – for automated traceability

✅ QR codes – quickly captured by mobile devices or scanners

✅ Plain text engraving – for serial number, article designation or factory assignment

The markings are resistant to cleaning processes, abrasion and temperature – ideal for use in the reusable cycle.

Optionally, identification holders or insertable plates can also be integrated, for example, for temporary batch identification, color coding, or flexible order data.

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📡 RFID integration for automated material flow & JIT control

For digital production lines, ZELL also offers the option of equipping workpiece carriers with RFID tags - depending on the application:

Adhesive for flexible solutions without intervention in the carrier system
Screwed or integrated for robust applications with read/write capability in the manufacturing environment

RFID enables:

 Real-time localization in intralogistics
 Connection to MES / ERP systems
Automated quality inspections & test status management
 Batch-precise control in variant production

Providers of RFID technology include Turck. They offer customers the integration of suitable RFID hardware (tags, readers, connection) into the production environment – be it for tracking, control or quality assurance. ZELL itself supplies exclusively the part carrier, e.g. made of stainless steel with integrated RFID holder or engraving field.

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Isolated position = unique identity

Thanks to their component separation, ZELL carriers guarantee not only physical protection but also a logically unique assignment:
Each position in the carrier can be assigned to a clear ID, a test step or a digital status.

On request, the stainless steel carrier can be laser-engraved with a position matrix (e.g., “A1–D4”) – ideal for:

 automated testing systems (measured value position = component ID)
 Process-reliable handling with robotics
 Error-free repackaging into customer blister packs / final packaging

This turns the carrier into a digital interface between component, machine and logistics system.

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Your benefits at a glance

🔍 Every position digitally assignable

Ideal for tracking, quality control and automated documentation – traceable down to component level.

📡 RFID & DMC integration

Integrable ex works, enabling continuous traceability in your Smart Factory.

🛠️ Robust & easy to clean

Suitable for industrial multi-way applications – resistant to chemicals, temperature and abrasion.

🧠 Intelligent process linking

Each carrier position represents a defined process step – perfect for automated handling.

💡 Camera & scanner compatible

Combinable with optical recognition systems – e.g., for position checking or presence monitoring.

♻️ Reusable & durable

Sustainable and economical – can be used over many cycles in closed loops.

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Identification that pays off

With the part carrier systems from ZELL, you not only receive a secure storage for sensitive components, but also an identifiable, automation-capable information carrier system.
Through laser marking, RFID and positioning logic you create a basis for: