Handling

Safe. Flawless. Unambiguous.

Automation

Efficient handling in production with modular workpiece carriers

Less waste. Faster processes. Better handovers.

Short cycle times, stable processes and minimal waste are what count in every production facility today. Hidden costs can quickly arise, especially when handling components - whether manually or automatically - due to damaged parts, components that are difficult to grip, repackaging work or unnecessary downtime.

ZELL workpiece carrier systems offer a robust, standardized solution here. Whether for employees on the line or for robots in the automation cell: the component is always correct, protected and within reach - throughout the entire process.

Handling advantages - straight to the point

For manual workstations

  • Ergonomic insertion and removal - no slipping or damaged parts
  • Less training required - clear positioning, visually understandable
  • Less rework - no contact points between parts, no tilting

For automated processes

  • Robot & camera-compatible storage - gripping position precisely defined
  • Carrier is compatible with AGVs, conveyor belts and palletizers
  • No repacking - one carrier for all stations
  • One workpiece carrier, multiple steps - no media breaks

Why modular? - Less effort for variants and new start-ups

ZELL pursues a modular concept: the base carriers are standardized, the brackets (clips/multiclips) can be exchanged. This means

⚙️ New components do not need a new carrier - just a new clip

📦 Variant production without conversion of conveyor technology or machine feed

♻️ Reusability = less purchasing, less waste

One system for the entire material flow

Production managers particularly appreciate the fact that ZELL Träger:

  • can be used throughout - no repacking between stations
  • are compatible with machines from well-known manufacturers - e.g. DMG Mori, Hermle, EMAG, Grob
  • can also have RFID/DMC integrated - for direct MES or test coupling

This saves time and improves process control - without additional interfaces.

Your advantages at a glance

⏱️ Cycle time

Grippable position = less gripper travel & alignment

🛠️ Quality

Protected surfaces, less damage, no friction

📦 Logistics

Standard format for transportation & storage

🔁 Change of variant

Only change holder, no new carrier system

🔍 Process control

RFID/DMC possible, ideal for traceability

🤝 Integration

Compatible with robot cells, machines & lines

Modular workpiece carriers are not packaging - they are part of your production system.

They help to stabilize your line, reduce waste and relieve personnel - and at the same time create the basis for automation and traceability.

What is standardized is easier to scale.

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