In modern CNC production, it is not only the precision of the machine but also the workpiece handling that determines quality, efficiency and automation. CNC machining centers from DMG Mori, GROB, Hermle or Chiron work with micrometer precision - but only precisely fitting workpiece carriers provide the necessary process environment, from the blank to component cleaning.
Workpiece carriers from ZELL fix components securely and without tension - particularly important for sensitive geometries, visible surfaces or finely machined functional zones.
🔹 No scratches or contact marks on sealing or fitting surfaces
🔹 Positive and non-positive fit - no slipping when repositioning
🔹 Ideal for 5-axis machining with tight tolerances (≤ 10 µm)
🔹 Vibration-damping and contour-protecting materials (e.g. soft pads, plastic inserts)
✅ Proven with customers such as Müller Präzision and NTK, where surface protection and repeatability are crucial.
Thanks to the separation in the correct position in the workpiece carrier, components are always ready for automatic transfer processes - whether for loading machines or in complex production cells.
🔹 Compatible with robot and gantry handling (e.g. Robo2Go, GRC, HS flex)
🔹 Defined gripping points for safe pick-and-place processes
🔹 Optional integration of RFID, DMC or engraving for traceability
🔹 Ideal for unmanned production, even in 3-shift operation
A key advantage is that the components remain in the same carrier - from the raw part through processing to cleaning.
🔹 No repositioning necessary - saves time, personnel and prevents errors
🔹 Can be cleaned in spraying systems, ultrasonic or passivation baths
🔹 Protection is retained even after processing
🔹 Ideal for companies with high cleanliness requirements
💡 Typical scenario at NTK: CNC ➝ cleaning ➝ measuring cell - all in the same carrier, no media break.
Workpiece carriers are permanently reusable - and offer clearly measurable advantages in series production.
🔹 Reduzierte Rüstzeiten (z. B. <30 Sek. Teilewechsel)
🔹 >500 Zyklen Standzeit pro Träger (abhängig vom Einsatz)
🔹 Modularer Aufbau – Ersatzteile einfach austauschbar
🔹 Reduzierter Ausschuss durch flächenschonendes Handling
🔹 TCO-optimiert: Geringe Stückkosten über Lebenszyklus
🔹 Nahtlose Anbindung an ERP/QS-Systeme für Auditfähigkeit und Traceability
The workpiece carrier systems from ZELL offer more than just positioning - they enable a clean, safe and automated production flow, from the first chip to the clean end part. They improve part quality, reduce costs and create the basis for end-to-end Industry 4.0 processes.
✨ Process reliability. Can be automated. Cleanable. Reusable.
➡ Tried and tested by customers such as Müller Präzision, NTK and many more.
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