With our latest generation of troughed belt batch blast machines (from Rösler), we offer our customers a wide range of options for processing stainless steel components with dimensions from 4 to 140 mm. This includes descaling, deburring, hardening/hardening, cleaning etc. Several processing steps can even be reproduced in a single pass. Not to be neglected is also a high corrosion resistance, as well as increased compressive residual stress of the parts after processing. As a rule, we use stainless steel balls as blasting media.
The machines are ideally suited for batch processing of workpieces that are not sensitive to impact. The high-performance turbines ensure a uniform blasting result in the shortest possible time. We are able to blast up to 400 kg of material in 10 minutes. We pay attention to a high quality cleaning result and can adjust the amount of bulk material as required.
Our inserted trough belts are made of rubber to protect the machined parts to the maximum. At the same time, the individual parts rotate around their own axis. With a hole diameter of just 3 mm (see photo), even small workpieces can be machined.
Compared to standard older machines, which are mostly 20-30 years old, we can work up to 100% more efficiently with our new machines.
Both systems can be serviced externally by our manufacturer at any time. This ensures trouble-free production.
Once the blasting process is finished, a door shaker removes the residues of the blasting medium from both the interior of the machine and the bulk material. This facilitates the subsequent removal of the components.
With more than 30 years of experience as a blasting company, we have been able to configure acceleration, pressure, shafts, time and cooling in order to obtain the best results in blasting the components. In general, ZELL Group follows a zero defect policy. Our internal quality management monitors every step of the production process. We are very proud to be an A-supplier to all our customers without exception.
ZELL Oberflächentechnik processes components throughout Europe for the automotive, tooling and medical technology industries.
If you are looking for a high quality blasting company with fast turnaround times, we would be happy to talk to you.contact us now.